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SAE International

Aerospace Manufacturing Technology Conference & Exposition

Technical Session Schedule

Wednesday, September 10

Problem ID and Resolution - Panel
(Session Code: AMT20)

Room 510B  1:00 p.m.

Collective System Design (CSD) is a product development and delivery strategy that allows for the development of a Production System Model (or map) enabling detailed design and implementation of robust manufacturing systems. CSD facilitates the development of a precedence network that identifies the functional requirements of a manufacturing system and maps them to their corresponding solutions. This ensures that production systems are lean by design and allows for the use of Lean/Six Sigma and Value Stream Mapping tools for continuous improvement activities. The framework is centered on cost, quality, problem resolution, span time reduction, predictable output, and product design. CSD is an emerging methodology being applied across several industries and has been adopted by Lockheed Martin for the Joint Strike Fighter (JSF) Program and the F-22 mid-fuselage built in Fort Worth. The problem identification and resolution session will focus on identifying and resolving work disruptions. The focus will be on designing work in order to make problems visible, identifying problems as early as possible, and streamlining the resolution of those problems through the use of standardized, rapid reaction plans. Topics will include establishing transparency in support tasks in order to make problems visible prior to causing disruptions on the shop floor, designing and monitoring shop floor processes to ensure abnormalities are immediately visible, and how to provide work force incentives to surface and help resolve problems. The panel will be comprised of representatives from the JSF and F-22 Programs along with Dr. David Cochran of System Design, developer of CSD.

Organizers - Steve Sheamer, Lockheed Martin Aeronautics Co.
Chairpersons - Don Kinard, Lockheed Martin Aeronautics Co.
Panelists -
Don Kinard, Lockheed Martin Aeronautics Co.
David S. Cochran, Massachusetts Institute of Technology
Carl Fink, Lockheed Martin Aeronautics Co.
Jon Hilton, Lockheed Martin Aeronautics Co.
Makoto Kawada, Meijo Univ.


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